Non-woven fabrics can be found everywhere today. From medical applications to household textiles and furniture: their versatility makes them popular across many industries. One of the best-known types is PP spunbond, a material widely used for the underside of sofas, box springs and other furniture.
In this article you can read what non-woven fabric is, what the benefits of PP spunbond are, and why it's the ideal choice for your furniture.
What Is Non-Woven Fabric?
As the name suggests, non-woven fabric is a fabric that is not woven. Traditional fabrics, such as cotton or polyester, are made by interweaving or knitting fibres together. With non-woven fabrics, that doesn't happen.
Instead, the fibres are bonded together in another way, often through mechanical, chemical or thermal processes. The result is a fabric that is strong, flexible and lightweight, without a complicated weaving process.
How Is Non-Woven Fabric Made?
The production process differs depending on the fibre type and the desired result. These are the most commonly used techniques:
- Spunbond: this process is used for PP spunbond. Polypropylene fibres are melted and extruded through a die. As a result, they spread out like a web of fibres and bond to each other.
- Needlepunch: fibres are interlocked with needles. This produces a sturdy, felt-like material.
- Hydroentanglement: fibres are interwoven under high-pressure water jets. This creates a dense and strong fabric.
The choice of production process determines the fabric's properties. PP spunbond is especially known for its combination of strength and breathability.
What Is PP Spunbond and Why Is It So Popular?
PP spunbond is a non-woven fabric made of polypropylene, one of the most widely used synthetic fibres in the world. The fibres are melted, spun and bonded together without weaving. That makes the fabric lightweight, breathable and strong, while also being cost-effective.
PP spunbond is suitable for many applications, but it's especially popular in the furniture industry for the base fabric of sofas and box springs. The fabric is sturdy and durable and lets the piece of furniture "breathe" well. That matters for longevity and helps prevent moisture and odour problems.
Benefits of PP Spunbond Base Fabric for Furniture
The benefits of PP spunbond base fabric for the underside of sofas and box springs are numerous. These are the main reasons to choose this fabric:
1. Durability and Strength
PP spunbond is strong and resistant to wear. That makes it suitable as a base fabric, where it's constantly in contact with the floor or other furniture. The fabric stays intact, even after years of use.
2. Breathability
Thanks to its non-woven structure, PP spunbond lets air through. That's important for box springs and mattresses, because it helps prevent moisture and condensation. This reduces the risk of mould or an unpleasant smell.
3. Lightweight and Flexible
PP spunbond is light and flexible, and therefore easy to cut and work with. That makes it ideal for furniture makers doing custom work. Whether you're covering a small sofa or a large box spring, the fabric adapts.
4. Cost-Effective
Non-woven fabrics like PP spunbond offer great value for their price. They're cheaper to produce than woven fabrics, without sacrificing strength. That keeps it affordable for consumers and for businesses that need large quantities. Check out our PP spunbond base fabric by the metre or choose a full roll of 250 metres.
5. Available Colours and Sizes
The standard colour of PP spunbond is black. For larger quantities, businesses can often order other colours and sizes to order. That lets you match the fabric to the customer's wishes or the requirements of a large project. Looking for a wider option? Then take a look at the 150 cm wide Fibertex base fabric.
PP Spunbond Base Fabric: The Perfect Choice for Furniture Makers and Consumers
For furniture makers and consumers, PP spunbond base fabric is a reliable and cost-effective solution for the underside of sofas, box springs and other furniture. It provides a sturdy, breathable base that benefits the lifespan of your furniture.
Furniture makers benefit from its versatility: the fabric is strong and flexible, so it's easy to work with across different designs. Furniture also stays in good condition thanks to the breathable effect, without moisture build-up or odour. The base fabric is easily attached with a staple gun and staples.
Consumers can rely on the durability of PP spunbond, especially if they're looking for a budget-friendly option with a long lifespan. The breathable effect keeps your furniture fresh even after years of use.
Conclusion
PP spunbond base fabric is the ideal non-woven fabric for the underside of sofas and box springs. Thanks to its durability, breathability, lightweight properties and cost-effectiveness, it's a good choice for both manufacturers and consumers. Looking for the standard black colour or do you need custom sizing for a large project? PP spunbond has everything to provide your furniture with good quality.
Do you have questions about PP spunbond base fabric or would you like to know more about the available colours and sizes? Feel free to get in touch with us.
